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ZERUST® High-Strength VCI Film

ZERUST® High-Strength VCI Film is a durable and lightweight High-Strength VCI Film designed to provide cost-effective corrosion protection for metals during work-in-process, shipping, and storage. Engineered for demanding applications, it combines advanced packaging strength with proven VCI technology to protect metal components in a wide range of environments.

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VCI Packaging Films

ZERUST® High-Strength VCI Film utilizes advanced Vapor Corrosion Inhibitor Technology (VCI) to safeguard metal surfaces from corrosion. The film releases invisible, odorless, and non-toxic VCI molecules that disperse throughout the enclosed space and form a protective layer on exposed metal surfaces.

Once parts are removed from the packaging, the VCI molecules dissipate naturally, leaving surfaces clean and ready for immediate painting, welding, or further processing. This eliminates the need for cleaning or degreasing prior to use.

In addition to corrosion protection, this High-Strength VCI Film offers enhanced mechanical performance compared to standard polyethylene films. Its increased strength and puncture resistance make it ideal for packaging heavy parts or components with sharp edges, reducing the risk of tears and damage during handling and transport.

ZERUST® High-Strength VCI Film is available in ferrous, non-ferrous, and multimetal protection formulations to meet a variety of application needs. It can be supplied in multiple formats, including rolls, sheets, tubing, and bags, providing flexibility across manufacturing, storage, and export applications.

For enhanced protection in aggressive environments, this film can be used in combination with ZERUST® rust preventatives, coatings, or VCI emitter products. Custom options such as flame-retardant properties, UV stabilizers, acid-gas protection, and anti-static additives are available to meet specific performance requirements.

Benefits:

Metal Types:

ZERUST® High-Strength VCI Film High-Strength VCI Film is available in ferrous, multimetal, and non-ferrous protection formulations to support a wide range of metal protection requirements.

Availability:

ZERUST® High-Strength VCI Film High-Strength VCI Film is a made-to-order product available upon request. Custom options include flame-retardant formulations, UV stabilizers, acid-gas protection, anti-block, slip, and anti-static additives, subject to minimum order quantities. Contact your ZERUST®/EXCOR® representative for ordering information.

Custom Size Ranges (Width):

Bags & Tubing: 3” – 125” (flat) , 3” – 150” (gusset)

Sheeting: 3” – 26’

Handling:

Questions? You’re covered.

01

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Pack only clean and dry parts.

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02

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Always wear clean and dry gloves when handling metal parts to protect from corrosion causing fingerprints.

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03

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When packing, the temperature of the parts should be about the same as the room temperature to avoid condensed moisture.

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04

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Tightly close packages with tape, heat seal, zip ties or by folding over. Reseal after every use.

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05

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Insert additional Allbright materials as interleave for added protection in larger, tightly packed or layered packages.

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06

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Avoid direct contact of metal with wood, paper, or cardboard (sources of moisture and acid). Cover intermediate layers with Zerust.

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